Transcript
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Hello everybody, welcome to the Fire Science Show.
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Today we're talking about money Money in fire safety, or rather how much fire safety costs.
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From my guests today I've learned that the cost of fire safety in a building could be up to 12% of the building costs, and that actually is in line with a small survey that we've done many years ago asking some fellow directors of construction companies who said it was like bulk 10% of their buildings.
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So in fact, fire safety costs a lot.
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Everyone knows that we don't save on fire safety.
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That's what a lot of people tell me but in the end everyone has a finite amount of resources.
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It's not possible or feasible to do everything you want in a building.
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If we don't save on safety, then why, in Poland, is so hard for me to get sprinkles in my buildings?
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In fact, in some cases we are saving on safety.
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We're just not saving on things that are very difficult to go around or require a ridiculously long process to approve.
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Now in today's episode, my guests Professor Thomas Gernay and his third-year PhD student Chenzi Ma from Johns Hopkins University.
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They've tried to answer the question how much fire safety costs.
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They are looking into passive fire safety, into structural fire safety of composite concrete floors, which means they're looking into things like spray motors and intumescent paints and overall savings on your structure, but also looking into structural stability.
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So perhaps you can, instead of applying a sprayars for two hours, maybe you can increase the reinforcement in your concrete floor and provide the same value in terms of fire safety.
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They look into monetary value of those works, including a lot of interesting elements such as maintenance of that structure, such as lifecycle, cost, sustainability, workload, etc.
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You learned about that in the episode, but in the end, what you get is some extent, let's say, unbiased it's always biased, but this one is really clean image of how much do we spend on providing this particular aspect of fire safety, which is structural fire safety, and I love it.
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I love it because it allows you to look on your code.
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If you take their framework, it allows you to look on your code.
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If you take their framework, it allows you to look on your code and say how costly is your country and what can you do better?
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And it's something that they absolutely have to do for my country, because I feel that we've reached a point where we really could spend our money better.
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What Chenzi developed in here is a brilliant simulator available online that allows them to compare hundreds of buildings and have some higher level view on the stuff.
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So, even if you don't try to apply this in your country, I hope this discussion is valuable for you and, in general, it allows us to reflect on how much do we spend on safety.
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So please let me welcome Professor Thomas Gernay and Chenzi Ma from Johns Hopkins University.
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Let's spin the intro and jump into the episode.
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Welcome to the Fire Science Show.
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My name is Wojciech Wegrzynski and I will be your host.
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This podcast is published in partnership with OFR, a multi-award-winning independent consultancy dedicated to addressing fire safety challenges.
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Established in the UK in 2016 as a startup business of two highly experienced fire engineering consultants, the business has grown phenomenally to eight offices across the country, from Edinburgh to Bath.
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Colleagues are on a mission to continually explore the challenges that fire creates for clients and society, applying the best research, experience and diligence for effective, tailored solution.
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Get in touch at ofrconsultants.
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com.
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Hello everybody, I'm here today with two guests from Johns Hopkins University Professor Thomas Gernay hey, thomas, good to have you back in the podcast.
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Hello, wojcic, thank you very much for having me.
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Great to have you, as always, and Chenzi Ma from the same university.
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Hey, chen, good to have you on the show.
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Hi, wojcic, thanks for the invitation.
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It's my great pleasure to be here, and the subject of today's discussion is fire protection costs in general, because you've performed a really outstanding cost-benefit analysis of various fire designs.
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It's something we wouldn't really do that much in the fire safety.
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I have this experience in Poland like no one saves on fire safety.
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We spend whatever money is to be spent on fire safety, but actually when you start thinking about what benefits different aspects of fire safety bring you to the building, no one really knows like how much $1 of spends, how much fire safety that gives you.
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And here comes your paper.
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I assume this is part of a bigger project, so perhaps, thomas, you would like to introduce where does this come from and what inspired you to do this type of really complicated study?
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Yes, absolutely.
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So it's really based on two realizations it's, on the one hand, that as a society we are actually investing a lot in passive fire protection, in protecting our built environment from fire.
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So if you are spending a lot of money, it's good to know if that money is well spent and if we could do things better.
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And the other aspect is that in the community fire engineering community, structural fire engineering community we have been working for a long time to develop the tools to conduct performance-based designs to model the response of structures in fire, and yet these approaches are still rarely used.
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In practice.
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We see that they are not embraced.
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Most people or most buildings are still built using prescriptive designs.
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So the motivation behind this project was to assess the comparative performance of a prescriptive design versus a performance-based design and compare these not only on technical merits but also on cost benefits.
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So the project is supported by the NIST.
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It's called Economic Impact of Performance-Based Fire Design of Composite Steel Frame Structures, because we also leverage and we take advantage of great data that the NIST has been generating over the last few years at the National Fire Research Laboratory, conducting full-scale experiments on composite structures in fire.
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So these experiments provide us the data to build on this economic analysis.
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Can you define composite steel frame structure, because a lot of listeners of Fire Science Show wouldn't be structural engineers, so perhaps we need to be aware of defining stuff for people.
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Yes, here we are looking at buildings that use steel framing.
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So you have steel columns and steel beams with composite steel concrete flooring, so you have a steel deck and then the concrete is poured on top of the steel deck, so the concrete and steel work together.
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This is a very efficient structural system that's commonly used in multi-story buildings.
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For example, if you think about a 10-story office building in a downtown area, that would be a very typical construction method in the US.
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And Chenzi, what brought you to the project?
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How did you start your journey with this cost-benefit analysis in here?
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I did some research on the us uh fire statistic.
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I noted that the fire is very costly.
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So in the us alone the annual cost of fire safety matter is around 57 billion us dollars, which is amazing.
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Besides the construction cost in the fire safety measures and fire is also very frequent in this Every year there is around 575.
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This is my main motivation to this project.
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The fire is very cost, it's very frequent.
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We have to identify how our design performs, how much it can save me.
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Good, good, good.
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One thing that I could start with.
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It's an interesting question when you start thinking about it.
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But if we spend money on passive fire protection, what really is the purpose of that?
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Is this just to prevent the structural collapse of a building?
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Is this the sole and only goal?
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Or are we looking for preventing that in a very specific time, like for an hour, it doesn't collapse?
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Or are there further like have you looked into that?
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Because you have to.
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If you go PBD, performance-based design, you have to have some goal in mind.
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What the goals would be in, let's say, performance-based design and traditional prescriptive design.
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You're right, the goal should go beyond safety.
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So obviously, safety of occupants and firefighters is a prime objective.
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But with these type of approaches because it's in a performance-based design method, as you were saying you lay out objectives for the building, so you can also look at buildings that survive the fire, how long it takes to recover and to be reused.
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So this is something we looked at.
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We developed fragility functions under different natural fire scenarios, which is a way of quantifying the probability of being in different damage states after an event and then from there, we evaluate how long it would need to be repaired and to recover.
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And, chengyi, maybe you can talk more about the work you did on indirect losses and recovery.
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Yeah.
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So right now we use the same safety target on the performance-based design, pre-security design.
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Let's take the NIST test as an example.
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The target is to resist to our standard fire.
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So what's the difference between PPD and prescriptive?
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It's the post-fire recovery.
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For the prescriptive design, when the fire happened the fire may spread to adjacent compartment or even the whole building.
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But for the performance speed design, the probability of fire spread might be much lower and correspondingly the fire cost.
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Building closure time, the duration for PDBD could be much lower than the prescriptive design and accordingly the corresponding extra losses due to the building closure, due to the building shutting down, would be much less for the PVD compared to prescriptive design From my experience in here, we of course have a prescriptive system for structural fire design and all we work with is fire resistance as the vehicle to get there.
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But I wouldn't say that fire resistance is strongly connected with any sort of a goal.
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I would rather say it's more like you know historical context, like we had one hour for office buildings and it was sufficient.
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Or perhaps two hours in high-rise or four hours or whatever.
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We have four hours in super tall office buildings, which I don't understand really what that gives you, but it's just a requirement.
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And it becomes very interesting when you are not able to meet those goals because of some technological reasons or cost perhaps, and you want to apply for derogation.
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And then you have to prove why you want to derogate and what you're giving as a trade for having a lower fire resistance, for example.
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And when I look at your studies, this is the most perfect thing I could use in those procedures, because I could literally show that investing more and more money in this gives me less and less return on the investment, and that's why I really love this type of analysis.
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Anyway, let's perhaps talk about framework, because it's not that you just took one building and analyzed it, you've literally analyzed more than 100, and you have an entire framework put out for that.
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So perhaps let's discuss the main points of the framework that you've developed for this project.
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Indeed.
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So the objective is to compare the lifetime cost of different designs.
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So we consider a building prototype.
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The engineer has several options in how they would approach the fire design.
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It could go prescriptive or performance-based, and within performance-based, lots of options, and the objective was to assess the lifetime cost.
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So to do that we had to compare or consider the investment cost, the construction, the cost of materials and labor originally, and then also consider avoided losses or fire damage in case the fire occurred over the lifetime of the building.
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And in addition we had a number of co-benefits that we also looked at, such as does one design lead to a faster construction, for example, so that you get the benefit of the building earlier?
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If you can omit some of the fire protection in a large building, it may mean that you get earlier delivery of the building, so you get some rental revenues right.
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We also looked at some of the sustainability aspects.
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Did you look into the lifetime of the protection, because lifetime of a fire protection versus the lifetime of the building, how often it will have to be repaired, replaced.
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Yeah, actually the project, we focus on the lifetime cost of the fire protection.
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So, as you mentioned, regarding the hot oven, it will be replaced.
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We introduced the lifetime maintenance cost.
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So right now we use a simplified method.
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We take the annual maintenance cost as a constant percentage of the construction cost, for example, uh, three percent of the construction cost, this is annual maintenance fee and and did you go into like a whole life cycle, like also demolishing, utilizing afterwards or not yet there?
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so we did that for the fire damage losses part.
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So we did the fine analysis of the damage state after fire and we studied different natural fire scenarios and, based on this damage state, chenji looked at a number of factors on the time to recovery and repair.
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So it's not only the demolition and material cost but also availability of contractors and time to perform the work etc.
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So that is, you tune or you adjust the design method at the beginning.
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You would then get very different outcomes in terms of how long it takes and how costly it is to repair after a fire.
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Chance you may want to add on how the fire damage was established.
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Actually, that's an interesting aspect.
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Yeah.
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So the fire damage estimation is established based on the construction cost database.
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So we build a construction cost database with 130 prototypes.
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So for each prototype we have detailed component costs.
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It's very detailed.
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It's such as one column costs how much, the flow system costs, how much the fan protection, the furniture, the stairwell.
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It contains a lot of construction components.
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So based on this detailed cost we can easily specify when the fire happened what kind of components we need to replace for different damage status.
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So in the damage analysis we use the idea of the Fragility curve.
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Fragility curve provides the relationship between the hazard intensity and the distribution of different damage states.
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So we have four different damage states Damage state one, which represents the least severe damage.
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Damage state four, which is the least severe damage.
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Damage state four, which is most severe damage.
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So for different damage states we define different sets of structure components that is damaged and then we split the cost into construction cost, because we may need to reconstruct this component, and we also consider the demolished cost because, for example, if the floor system is totally destroyed we have to hire some laborer to remove the debris right.
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So in a damage analysis we consider some sort of the demolished cost, the reconstruction cost, as well as some human injuries.
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So maybe we can go through the parts of the framework.
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So where does one start with such an analysis and how does one proceed through the framework?
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Yes, so the framework entails different components.
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You have to evaluate the initial construction cost of your design so that can be facilitated by the database that Changejs built for the different prototypes.
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So either your building is very similar to one of the prototypes, so you will get all the cost, or, if it is a different design, we have actually a software tool that Changejs built that interpolates within this database, so that would provide once again the cost of your fire protection design for your entire building of the composite construction type.
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So in your case you specify I want a 10-story 1,000 square feet floor plan office building, and it just takes market costs.
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I guess some averages.
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Where do you take the numbers from?
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Actually, that's quite interesting.
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We build this database from the IceMins.
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The IceMins are a very popular construction cost database, I think mainly in the US.
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They provide a square footage estimation.
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You can specify the building occupancy type, the aspect ratio, the floor area etc.
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A lot of building parameters.
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Okay, and the cost of fire protection is also specified in those databases as per feet or per square meter.
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Yes, it is.
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The cost of fire protection is also taken from the database and the cost is adjusted based on the fire rating.
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So we also took into account the thickness that would apply based on prescriptive fire rating and adjusted the cost to be refined there in terms of, if you want a two-hour rated building or three-hour rated building.
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The project is, as I mentioned, so funded by the NIST and it's also a collaboration with an industry partner, alia Shafi and Jenny Sideri at Tonton Tomasetti.
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So we worked with industry also to guide us and corroborate some of those cost inputs.
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Brilliant.
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So here I see the first difference between the DPBD and prescriptive.
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You said the cost scales with the fire protection rating, so here performance-based design comes into play.
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Right, because you can optimize.
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That's right.
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So for the same building, the user can run first an estimate based on prescriptive design.
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It would refer to a rating and then modify the design according to a performance-based approach.
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One optimization that would be one trade-off I should say that would be typical in a PBD would be to remove some of the passive fire protection on some of the steel work and instead harden the structure.
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So in the performance-based design you really want to achieve a good fire performance and a high safety level based on the embedded structural fire resistance.
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In practice, for all buildings that means more steel reinforcement in the floors embedded in the concrete of the composite floors.
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That is what the NIST has shown, also through their experiments.
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So now it's a good time to talk just a little bit about those experiments that were conducted at the NIST starting in 2019.
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So one thing that was really unique the NIST they tested at full scale this floor system.
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So this is a bay of six meter by nine meter and they also built the adjacent bay.
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So you even have the restraint.
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And what is really nice is that they repeated the full scale experiments for three variations of design.
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So we have direct comparison of performance from the same lab in the same conditions of the prescriptive design and two variations of performance-based design and they showed experimentally that the prescriptive design and two variations of performance-based design.
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And they showed experimentally that the prescriptive design rated for two hours, actually didn't really achieve two hours of integrity at full scale because the amount of steel reinforcement in the composite floor is insufficient when you look at that large scale and you have the large deflection, so they had crack openings and flame pass-through and in comparison, the performance-based design.
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So where you remove the passive protection on the steel build but you add reinforcement was much more robust and maintained integrity.
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So this is really what we want to show, that it's not just about saving costs, removing insulation.
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Rather, that is a trade-off.
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You remove some of the passive fire protection but you harden the structure and the performance is better.
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And so you can quantify that.
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First you can quantify the initial savings in the construction cost, but then you can also quantify the avoided losses, the better performance.
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But here the NIST experiment 6.9,.
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I assume that must be a natural fire.
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It's actually.
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But actually they have the capability to run a standard fire resistant test, so with a 20 megawatt hood and a huge furnace.
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So they ran the ASTM E109 for two hours on that experiment.
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So it's quite a unique lab there.
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They have a great tool, good, good, good, interesting.
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So investment costs also means like what type of fire protection was applied, how it was applied, the workload costs.
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Yeah, yeah, yeah.
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So we consider the material cost and the labor cost regarding the fire protection, and in our database we also incorporate two different fire protection materials, including both the spread fire SFRM and the Intium Scent, and on average, the Intium Scent costs around five times higher than the SFRM.
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Okay, and where do those come from?
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Just the cost of the solution.
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I wonder how universal is that?
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Because the industry is listening, so I guess people will have opinions on that.
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So I think this is indeed, as you say, a specificity of the US market, that the solution that is typically applied is on-site sprayed fire-resistive material sprayed on the steelwork.
00:22:16.066 --> 00:22:23.489
It's rare to have shop painting or even intumescent painting applied, but this is something that the industry is increasingly looking at.
00:22:23.489 --> 00:22:40.262
So you know, the prescriptive spread fire-resistive material solution has been employed for many decades, but as those performance-based design approaches are getting more and more known and people are thinking about how structures are protecting against fire, the industry is also looking overseas and the UK and other countries.
00:22:40.262 --> 00:22:42.390
Shop painting is more common.
00:22:42.390 --> 00:22:45.819
It can speed up the the erection process on site.
00:22:45.819 --> 00:22:49.920
I mean, there are potential benefits, especially if you don't need to protect the entire structure.
00:22:49.920 --> 00:22:58.607
So this is I think this is evolving, but but right now the painting solution is seen as much more expensive here in the us but that's the cost component.
00:22:58.627 --> 00:23:05.089
What about the safety component, like if you have one hour of, let's say, fireboard versus one hour of spray paint?
00:23:05.089 --> 00:23:12.160
Do you find them in your methodology, are they equivalent safety, or you go in-depth into the properties of those materials?
00:23:12.740 --> 00:23:25.058
So to evaluate the safety or the fire performance of the different design solutions, we don't have data, like we do for construction costs, because fire is rare, fortunately do for construction costs, because fire is rare, fortunately.
00:23:25.058 --> 00:23:37.200
So we relied on simulation and modeling, and we used finite element modeling with Saphir and lots of models that we've been developing over the years to simulate the response of the natural fires and on the range of different fire scenarios.
00:23:37.200 --> 00:23:45.405
So there we model each design and each material with their properties and we again simulate the anticipated performance.
00:23:45.539 --> 00:24:03.007
So if an engineer has specific data on a specific insulation product of gypsum boards or others, you would then see the difference that would be captured by the method in terms of different performance, damages for GT functions and, eventually, costs.
00:24:03.740 --> 00:24:04.385
And to close on investment costs.
00:24:04.385 --> 00:24:05.859
I want to move to avoided losses and to close on investment costs.
00:24:05.859 --> 00:24:08.885
I want to move to avoided losses but to close on investment costs.
00:24:08.885 --> 00:24:11.848
You mentioned some sustainability aspects.
00:24:11.848 --> 00:24:13.705
What did you mean by that?
00:24:13.705 --> 00:24:15.366
Did you calculate CO2 emissions?
00:24:15.366 --> 00:24:17.868
What was the sustainability aspect?
00:24:18.060 --> 00:24:19.559
We calculated the CO2 emissions.
00:24:19.559 --> 00:24:28.299
So for a specific fire protection material we can extract the environmental product report from the internet.
00:24:28.299 --> 00:24:40.021
So from that report we can get the relationship between the weight of that material with the weight of CO2 emission and from our cost database we can get the total cost of the fire protection material.
00:24:40.021 --> 00:24:52.512
We can get the total cost of the fire protection material and we can get the total weight of the fire protection material, which provides us a relationship between the cost and the CO2 emission.
00:24:52.512 --> 00:24:57.416
So we captured the CO2 emission based on its total cost.
00:25:05.680 --> 00:25:08.195
One thing, referring to what you just said if you capture the weight, do you also optimize the structure for the weight of passive protection, or this is too far Right now?
00:25:08.195 --> 00:25:11.627
We didn't consider the optimization of the total weight of the construction.
00:25:12.402 --> 00:25:13.365
We had that on one project.
00:25:13.365 --> 00:25:24.540
We had to consider fire protection versus weight because the location of the project above a metro line was so sensitive to the weight of the building and the way how the building was constructed.
00:25:24.540 --> 00:25:27.343
So we don't affect the metro line underneath too much.
00:25:27.343 --> 00:25:28.443
Very interesting discussion.
00:25:28.443 --> 00:25:32.288
Anyway, let's move perhaps to the avoided losses.
00:25:32.288 --> 00:25:37.673
So, as we talked about the costs and everything you said, to me that's quite reasonable.
00:25:37.673 --> 00:25:40.455
You summarize whatever comes in.
00:25:40.455 --> 00:25:47.695
You basically distilled it into atoms, like all the aspects that go in.
00:25:47.695 --> 00:25:50.039
You have hundreds of variants.
00:25:50.039 --> 00:25:54.743
You drop the cost on them and you have the finite number of that.
00:25:54.743 --> 00:25:57.496
But now avoided losses, that's an interesting part.
00:25:57.496 --> 00:26:05.653
First, you mentioned the fragility curves, but how do you put those avoided losses in the lifetime of a building?
00:26:05.653 --> 00:26:08.728
Do you have an expected loss from a fire?